Printed circuit board manufacturer right now? Most of our engineer and operators has more than ten years of experience in PCB industry, so we can produce special such as 20 OZ heavy copper board, 4 layers MCPCB, etc. At the same time, we purchased many advanced, art-of-state machines & devices for PCB manufacturing, checking, to improve the quality of our boards. Discover even more details on printed circuit board manufacturers. A PCB is sort of like a layer cake or lasagna- there are alternating layers of different materials which are laminated together with heat and adhesive such that the result is a single object. The base material, or substrate, is usually fiberglass. Historically, the most common designator for this fiberglass is “FR4”. This solid core gives the PCB its rigidity and thickness. There are also flexible PCBs built on flexible high-temperature plastic (Kapton or the equivalent). You will find many different thickness PCBs; the most common thickness for PCB & MCPCB products is 1.6mm (0.063″). Some of our products- Best Technology boards and Arudino Pro Micro boards- use a 0.8mm thick board.
Double sided flex circuits consists with double sided copper conductors and can be connected from both sides. It allows more complicated circuit designs, more components assembled. The major material used are copper foil, polyimide and coverlay. Adhesiveless stack up is popular for better dimensional stability, high temperature, thinner thickness. Dual access flexible circuit board refer to the flex circuit which can be accessed from both top and bottom side but only has only layer of conductor trace. Copper thickness 1OZ and coverlay 1mil, it similar with 1 layer FPC and opposite side FFC. There’re coverlay openings on both sides of flex circuit so that there’re solderable PAD on both top and bottom sides, that is similar with double sided FPC, but dual access flex circuit board has different stack up because of only one copper trace, so no plating process is need to make plated through hole (PTH) to connect between top and bottom side, and trace layout is much more simple. Currently our mouthy capability is 260,000 square feet (28,900 square meter), more than 1,000 different boards will be completed. We also provide expediate service, so that urgent boards can be shipped out within 24 hours.
Tg means Glass Transition Temperature. As flammability of printed circuit board (PCB) is V-0 (UL 94-V0), so if the temperature exceeds designated Tg value, the board will changed from glassy state to rubbery state and then the function of PCB will be affected. If working temperature of your product is higher than normal (130-140C), then have to use High Tg PCB material which is > 170C. and popular PCB high value are 170C, 175C, and 180C. Normally the FR4 circuit board Tg value should be at least 10-20C higher than working temperature of product. If you 130TG board, working temperature will be lower than 110C; if use 170 high TG board, then maximum working temperature should be lower than 150C.
Despite all the precautions, damage to the Flexible PCB can occur. That is why one should constantly check for faulty components by testing all components to figure out the faulty ones and then replacing them so that the board functions well. Every so often, the issue could be caused by bad soldering. In such cases checking the soldering condition and repairing it works well. While components and soldering failure are easier issues to tackle, you could also be dealing with a complex circuit issue. If the circuit is indeed the problem, the PCB must be returned to the factory for the necessary repair. These are the most probable factors that may have caused your flexible PCB some damage. When you take care of such factors beforehand, you can avoid damages to your PCBs and save time and effort for your organization. To develop sturdy and long-lasting PCBs, it is always recommended to choose a reputed PCB Fabrication company that develops sturdy PCBs for you that have rare chances of getting damaged.
Best Technology wholesale fr4 pcb manufacturer specialized in many kinds of fr4 board and provides fr4 pcb assembly service since 2006. Please contact Best Technology fr4 board suppliers anytime and get quotes! FR-4, is a widely acceptable international grade desination for fiberglass reinforced epoxy laminated that are flame retardant (self extinguishing). After add copper layer on one or each side FR4, it become to Copper Clad Laminate (CCL), and this is the non-conductive core materail for normal printed cricuit board (PCB). Printed circuit board using FR4 as core material will be named as “FR4 PCB”. Wholesale fr4 pcb board is used to mechanically support and electrically connect electronic components using conductive pathways, tracks or signal traces etched from copper clad laminate substrate. Sometimes, PCB also named Printed Wiring Board (PWB) or etching wiring board if no extra electronic components was added on. Read more information on https://www.bstpcb.com/.
The main difference between a FR4 board and MCPCB is the thermal conductivity dielectric material in the MCPCB. This acts as a thermal bridge between the IC components and metal backing plate. Heat is conducted from the package through the metal core to an additional heat sink. On the FR4 board the heat remains stagnant if not transferred by a topical heatsink. According to lab testing a MCPCB with a 1W LED remained near an ambient of 25C, while the same 1W LED on a FR4 board reached 12C over ambient. LED PCB always be produced with Aluminum core, but sometimes steel core PCB also be used.